适用于汽车工业和电动汽车的点胶技术
分注润滑剂、微发泡密封、粘合剂和导热材料
在生产一辆汽车并将其投入使用的过程中,需要润滑和注油150多次,密封、粘合和微发泡密封多达300多次。作为一个全方位的服务提供商,德派为汽车行业的所有定量应用提供技术解决方案。这也包括用于粘合和密封以及复合材料的点胶系统。德派的定量混合技术可轻松集成到高度自动化的生产线上。
作为电动汽车的一部分,还使用了新材料和新技术:例如,现代轻型材料(复合部件)或带有复杂传感器的辅助系统。未来汽车的所有生产过程都采用高度自动化的定量混合技术,可以处理和应用各种材料:从润滑剂到粘合剂乃至灌封胶和导热材料。
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在汽车工业和电动汽车领域的应用
适用于润滑剂、微发泡密封、粘合剂和导热材料的定量混合系统
车身及外饰
雨刷、车门、锁闭系统、车窗和天窗、后视镜、前照灯、尾灯和刹车灯
电子系统
高级驾驶辅助系统(ADAS),如停车和距离传感器、防抱死制动系统(ABS)、电子稳定程序(ESP)。
内饰
座椅、显示屏、仪表板、通风系统、后视镜、车门内饰板、方向盘
底盘
制动器、转向器、减震器、中心立轴轴承、车轮轴承、转向器
适用于电动汽车和内燃机车的定量混合技术
电动机、插头连接、高性能电子设备、传动轴和万向节
内燃机、涡轮增压器、发电机、传动轴、万向节
电池、充电系统、高性能电子设备、连接器
齿轮箱、分动箱和差速器、万向轴
我们为以下应用提供定量技术:
润滑和注油
润滑剂阀和润滑剂泵
润滑剂的应用确保了机械、机电和电子部件的更好运行和长期性能,例如在可调座椅、车窗开闭调节器、制动系统和变速箱中。通过lubriLine,德派开发了一个专门针对汽车行业需求的产品系列。各种供料泵、定量阀、分配阀以及用于测试和控制的部件可以根据应用情况组合在一起,作为单独系统的一部分。德派严格的质量标准在各种时候都能保证高精度、高可靠性和高可重复性。
微发泡密封
PU微发泡保护部件
针对PU微发泡的生产,德派提供了一个高效的解决方案,以dynamicLine的形式进行自动化生产。与线性或工业机器人相结合,垫片可以应用于刹车灯、通风格栅或扬声器外壳。得益于自动化应用,密封件可以适应组件,它们没有连接点,而且与插入式密封件相比,它们不需要各种额外的胶粘带进行粘合。该系统可用水冲洗,非常环保,而且几乎不产生废物。DynamicLine也适用于动态处理额外的聚合反应材料,如粘合剂和灌封胶。
粘接和密封
适用于粘合和密封的定量系统
针对粘接和密封,德派提供了一系列的定量混合系统,它们可以根据具体的应用情况进行调整。单组份粘合剂和密封剂可以用德派的定量和分配阀来应用,例如点状或珠状。针对更精准和可重复的双组分材料的处理,德派以vectomix的形式提供了可靠的柱塞式定量涂胶系统。这使得内部零件、电子元件或外壳盖等能实现可靠的粘接和密封。
复合材料
导热材料
导热材料的定量
每个车辆,无论是常规驱动还是电驱动,都有大量不同的电子组件。为了保护相邻的组件,各种组件中的热能必须均匀分布和释放。易碎的组件通常都需要密封并且要防潮。德派提供特殊的定量混合系统,用于处理所需的导热材料。它们适用于传感器电子器件的灌封,例如前照灯灯光范围控制、自适应驱动系统或驾驶员辅助系统(如疲劳传感器或安全气囊)。针对使用大量磨料填充物的导热材料的处理,德派以vectomix TC的形式提供了一种耐磨、可靠的解决方案,并具有很高的工艺可靠性。
参考项目
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在位于 Cham 的生产基地,DOPAG 工程师开发并组装高精度的阀门和泵——经久耐用,精准适配客户工艺需求。
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dynamicLine 实现了自动化批量生产。因此,生产周期短,材料消耗低。
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dynamicLine可高度精确、自动地将聚氨酯泡沫垫片应用于热泵外壳。这可提供最佳保护,防止灰尘、污垢和湿气等环境影响。
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eldomix 配料和混合系统为电子元件的自动灌封提供了高效的解决方案。
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我们通过 DOPAG 服务确保您的配出系统可靠运行。服务范围包括维护和修理、备件订购和在线支持。
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在进行规划时,精确性至关重要。哪些因素尤为重要,如何避免常见的设计缺陷?
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DOPAG 的 vectomix TC 计量和混合系统可精确、干净地加工导热材料。该应用展示了瓦克 Semicosil 9672 的加工过程。
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The contactless application of lubricants meets all conditions for complex, automated production processes and is now standard in many industries. We present the options.
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DOPAG 提供用于手动施涂润滑剂的专用分配站。可借助适配器为 O 型环和其他密封件手动施涂润滑油或润滑脂。
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德派为汽车行业的PU微发泡密封自动化批量生产设计了定制的设备。
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DOPAG为特殊车辆万向轴生产中的单组份密封胶应用提供了个性化的解决方案。
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DOPAG凭借dynamicLine为各个行业提供了适合高效批量生产PU微发泡密封的系统方案。
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DOPAG开发出了一种用于粘接汽车组件粘合剂的定量混合系统,以确保粘接处符合全球统一标准。
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DOPAG 成功地为卡车制造商提供了手动应用单组分密封剂的分配系统。
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The requirements for the type of lubricant dispensing vary and always depend on the application being carried out. Learn here more about the four key factors for successful system design!
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使用热间隙填料可满足更先进的计量技术要求 - 了解 DOPAG 解决方案的更多信息。
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DOPAG 在一段新视频中介绍了喷射阀: 它完全适用于高度自动化工艺中的非接触式材料应用。
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DOPAG为汽车工业的滚珠丝杠生产开发了两种特殊的润滑剂应用系统。
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DOPAG提出了一个生产单元,可用于润滑和注油的应用。Disocver也是用于非接触材料应用的阀门。
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DOPAG developed a special dosing system for the automated lubrication of gas springs.
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Individual grease and adhesive dispensing systems from DOPAG guarantee highest quality electric parking brakes.
自动化解决方案
德派为所有应用程序提供部分或完全自动化的解决方案,包括独立解决方案、生产单元和模块(定量系统、控制系统、机器人),可自由集成到生产线中。德派的专家团队随时可以帮助您选择正确的定量系统。
Bonding and sealing is becoming an increasingly popular method of joining components without screws. With DOPAG systems, applications can be realized reliable and precise.
DOPAG offers reliable solutions for the manufacture of fibre composite components, for example RTM, Filament Winding, Infusion, Pultrusion, etc.
Whether it be racks, headrests, door locks or just the wheel bearings in automobiles, all must be greased. DOPAG provides the optimum metering system for each of these applications.
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Chamber Metering Valves
Chamber Metering ValvesChamber metering valves are used for dot application. They offer a wide range of shot sizes and feature a drip-free mechanism.
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Diaphragm Dispensing Valves
Diaphragm Dispensing ValvesDiaphragm dispensing valves are used for continuous application of 1K media. They can process reactive, abrasive and chemically aggressive material.
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Gear Flow Meter
Gear Flow MeterDeveloped specifically for use in DOPAG metering systems, the flow meter is used for measuring the exact material flow rate at any given moment.
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High-Speed Valves
High-Speed ValvesHigh-speed valves are used for contactless lubrication in automated processes. They are excellent at greasing hard-to-reach spaces in a clean and precise manner.
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Light barrier
Light barrierThe light barrier is used with shot and high-speed valves to monitor the number of discharged shots.
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Material pressure regulator
Material pressure regulatorThe material pressure regulator ensures a pulsation-free dispensing of grease, oil and silicone.
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Metering control unit
Metering control unitThe control unit has been designed for the monitoring and control of complex metering processes. It simplifies metering by enabling users to store and recall various programmes.
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Micro-Flow Sensor
Micro-Flow SensorThe micro-flow sensor is a flow detection device, used with needle metering valves to confirm that material is being dispensed.
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Needle Dispensing Valves
Needle Dispensing ValvesNeedle dispensing valves offer high flexibility and are ideal for continuous applications of low to high viscosity media.
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Needle Metering Valves
Needle Metering ValvesNeedle metering valves are ideal for applications requiring the application of small quantities with higher reproducibility and short cycle times.
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Pressure sensors
Pressure sensorsPressure sensors for the monitoring of material pressure in complex dispensing processes using shot or spray valves.
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Pressure Tanks
Pressure TanksFor effortless and clean feeding of low viscosity media such as paint, oils and preservatives.
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Pumps for adhesives and sealants
Pumps for adhesives and sealantsDouble-acting chop check pumps are an effective solution wherever adhesive, sealant, grease or oil feeding requires higher-performance technology.
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Shot Valves
Shot ValvesDOPAG shot valves are designed for an accurate and contactless application of lubricants in automated production processes.
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Spray Guns
Spray GunsThe spray gun is our solution to manual full-surface application of greases and oils.
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Spray Valves
Spray ValvesThe DOPAG spray valve has been specially designed for the application of grease and oil over the entire surface.
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Stroke detection
Stroke detectionThe stroke detection device reliably monitors the correct activity in various dispensing and metering valve types.
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Transfer Pumps
Transfer PumpsTransfer pumps are used for material feeding directly from the original containers.
With dynamicLine and the new dynamic mixing head, DOPAG offers an efficient solution for all applications relating to gasketing.
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Dynamic mixing head
Dynamic mixing headThe dynamic mixing head with its new valve technology has been designed for mixing of low to high-viscosity polymeric reaction substances for foaming, bonding, sealing, and potting.
DOPAG offers specially developed dosing systems for dosing thermally conductive materials such as gap fillers, adhesives and sealants or potting compounds.
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vectomix TC
vectomix TCThe dispensing system vectomix TC is especially designed for metering and mixing thermally conductive materials.